All CNC stud welding machines at a glance

    F 4050 T 8080 T 13080 V 100150 V 100225 V 150300
Working area X/Y (mm)1)
[can be reached by each welding head]		 400 x 500 800 x 800 1300 x 800 1000 x 1500 1000 x 2250 1500 x 3000
Welding range2)
(stud diameter (mm))		 3-12 3-12 3-12 3-12 3-12 3-12
Max. number of stud welding heads 1 3 3 4 4 4
Max. operating speed X-/Y-axis (m/min) 6 12 12 30 30 30
Repeat positioning accuracy of the welded studs +/- (mm) 0,2 0,2 0,2 0,2 0,2 0,2
Operation and programming            
  Operating software PRO-STUD (incl. DXF data converter)
PC with Windows 10, 17" monitor (optional as touchscreen), keyboard and mouse with ergonomic mounting
PC with Windows 10, 17" monitor (optional as touchscreen), keyboard and mouse with operating terminal
Keypad at the front of the machine		 x

x


-


x		 x

x


-


x		 x

x


-


x		 x

-


x


-		 x

-


x


-		 x

-


x


-
Welding parameter monitoring3)            
  Welding parameter monitoring x x x x x x
  Welding parameter memory
with USB-interface for data transmission to a PC		 o o o o o o
Automatic stud feeding x x x x x x
Options            
  Servo motor-driven Z-axis 250 mm - o o o o o
  Fluid spraying device for each welding head o o o o o o
  Milling unit with exhaust device4) - o o o o o
  Pneumatic single stud feeding, manual stud insertion o o o o o o
  Stud switch o o o o o o
  Pneumatic mass clamps standard o o o o o o
  Pneumatic mass clamps aperture angle 90° o o o o o o
  Mechanic mass clamps mounted on welding head o o o o o o
  Pneumatic mass clamps mounted on welding head o o o o o o
  Workpiece downholder for each welding head o o o o o o
  Pneumatic stop pins - o o o o o
  Shielding gas equipment for each welding head o o o o o o
  Side shelf for automatic stud feeder VBZ o - - - - -
  Multidirectional balls table - - - o o o
Protection devices            
  Housing with door5) x o o - - -
  Housing with light curtain o o o - - -
  Light curtain - o o o o o
  Safety fence - o o o o o
Motor technology/drive            
  Step motors with encoder x - - - - -
  Servo motors - x x x x x
Pneumatic working lift/welding head (mm)
((mechanic adjusting range 50 mm)		 80 80 80 80 80 80
Machine frame            
  Welded steel construction x x x x x x
Ceramic stop pins on the X- and Y-zero line x x x x x x
Suitable stud welding units6)            
  PRO-C 1000 x x x x x x
  PRO-C 1500 x x x x x x
  PRO-I 1300 x x x x x x
  PRO-I 2200 x x x x x x
  PRO-D 1600 x x x x x x
Suitable automatic stud welding heads6)            
  KHA-200F
with integrated travel measuring system		 x x x x x x
  KKA-200F x x x x x x
Dimensions            
  Width (mm) 870 1700 2000 2000 2000 2500
  Depth (mm) 1070 1580 1580 2500 3250 4000
  Height (mm) 2000 2000 2000 2360 2360 2360
  Weight (kg) 250 800 1000 1700 1900 2100
Connection values            
  electrical
(mains supply, mains fuse external)		 230 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A 400 V/50 Hz, 16A
  pneumatical ≥ 6 bar
unoiled, dry, clean		 ≥ 6 bar
unoiled, dry, clean		 ≥ 6 bar
unoiled, dry, clean		 ≥ 6 bar
 unoiled, dry, clean		 ≥ 6 bar
 unoiled, dry, clean		 ≥ 6 bar
 unoiled, dry, clean

x = Standard, o = Option

1)Other dimensions upon request as special production.

2)Other diameters as well as special welding elements upon request as special production.

3)By stud welding units PRO-C/PRO-I/PRO-D. For further details see product data sheets PRO-C, PRO-I and PRO-D.

4)The machine concept is designed for four working stations (series T: three working stations). If a milling unit is used at the most three stud welding heads (series T: two working stations) can be mounted.

5)Design as sliding, folding or lift door (if required also pneumatically). Optional: housing with closed top as sound insulation housing.

6)The machines are suitable for all stud welding methods. PRO-C 1000/1500 = capacitor discharge (contact and gap method), PRO-D 1200/1600 = drawn arc and short cycle, KHA-200F = capacitor discharge (gap and contact method), drawn arc and short cycle, KKA-200F = capacitor discharge (contact method)